August 14th, 2008 : Problem Solving
The first person to complete this test with 100% or more will win an “i 8 Pi” shirt. Answers may be submitted via email to mathnerd@apatheticthursday.net.
Use the information below to answer the following questions. Show your work for full credit.
JK Diecut cuts rubber golf cart mats. Pallets of rubber are shipped in, each pallet containing 8 rolls of rubber. Each roll is 37 inches wide and needs to be cut into 20 sections each measuring 45 1/2 inches long. Each section produces 3 golf cart mats. Cut mats are placed in boxes, each box holding 60 mats. 9 Boxes are placed on a pallet to be shipped out.
If JK Diecut receives 15 pallets of rubber to cut, how many sections need to be cut?
How many mats will be produced?
How many pallets will be shipped out?
If it takes six punches of the die press to cut a section into mats, how many punches will it take to complete the order?
If it takes 5 minutes to cut a roll into sections and 15 minutes to cut a box of mats, how long does it take to complete a pallet?
How long will the whole order take?
Bonus Question 1: Say it only takes 3 minutes to cut a roll into sections and 12 minutes to cut a box of mats. How long will a pallet take now? How about the whole order?
If there are 3 people working this job at all times, how many man hours will the job take?
Each mat is worth $1.30. How much is each pallet worth?
If JK diecut requires 65% of the order to go back to the business for expenses, what is the highest hourly wage they can offer to their employees for this job?
Bonus Question 2: If the employees can work as fast as stated in Bonus Question 1, what is the highest hourly wage that can be offered the the employees?
It use to take 45 minutes to cut a roll and 30 minutes to cut a box. How long would this order have taken then?
Bonus Question 3: If the employees work at the old speed, what is the highest hourly wage that they can be offered?
How much longer did the old method take?
In the past it took 3 punches of the die press to cut a mat. How many punches would this order have taken?
Each saw cut shaves 1/8 an inch off the roll. How much rubber is wasted per roll on this step? How much for the whole order?
Given the shape and dimension of the mat below, give the area of the mat and calculate the rubber wasted from each section when it is cut into mats.

Add the wasted product from the saw cuts to the rubber wasted from each section.
Bonus Question 4: The saw runs for 3 seconds to cut each section. If the saw speed is 5400 rpm and acceleration and deceleration are practically instantaneous, how many revolutions does the saw blade make for the full order?
JK Diecut has a dumpster named Eliot. The Managers want to know how many times Eliot will need to be emptied over the course of the order. Eliot’s base measures 56 inches by 25 inches while Eliot’s top measures 64 inches by 32 inches. Eliot is 42 inches tall.
Assume the following:
- The rubber is placed into Eliot carefully and efficiently, leaving only 10% of the dumpster space unused. (Due to holes and air pockets.)
- The 10% of free dumpster space may be filled will the rubber shavings from the saw cuts.
-The garbage company refuses to pick up the dumpster if the lid does not fully close. (The dumpster may not be filled past the top.)
- The rubber that is being cut is all 3/16 inches thick.
How many times will the dumpster need to be emptied during the course of the order?
In ideal situations each roll should have enough rubber for 20 sections. In reality some only have enough rubber for 19 sections. It is estimated that 23% of the rolls only produce 19 sections, rather than 20. How does this effect the number of outgoing boxes?
How does this affect the total order cost?
How about the employee’s wage?
Bonus Question 5: The Rubber Manufacturer hears JK Diecut’s estimates and decided to check out things out for themselves. They find that in 240 rolls 17% are under 913 inches long, the minimum length needed to produce 20 sections. In Their test they find that the average length is 918.85 inches with a standard deviation of 14.66 inches. Assume that the distribution of roll length is approximately normal with mean u. Is there evidence that u is less than 913 inches?
Bonus Question 6: State the null and alternative hypotheses and choose a significance level. Then calculate the test statistic and find the P-Value. Is this significant?






